the bay – FFW Surfboards

January 2, 2015

FUP – fin options

With an unknown design like “the FUP”, I figured as many fin options as possible is best. But, the issue, or question is “what positions”?

So, to start, it has to have thruster option, so I went and checked what I’ve been using against the McKee M5.

I’ve had my centre at 3 3/4, sides at 11 3/8 (with 1/4 toe in)

Looking at the McKee formula for the 6’3″ and 6’6″ (i.e. the FUP is 6’5″):

Centre – 3 3/8 (for the 6’3″) and 3 7/16 (for the 6’6″) … mine at 3 12/16

Sides – 11 1/16 (for the 6’3″) and 11 5/16 (for the 6’6″) … mine at 11 6/16

So, I figured I will stick with my centre fin position (i.e. one less variable), and it was more the “quad” linkage I was chasing so the centre fin for Thruster should be OK.

For the sides, with only 1/16″ difference, and planning to use Gearbox fin system, I will have fore and aft movement, so can tweak once in use. Cool.

Now, the “quad” option and the rear fins … McKee has them at:

5 3/16 for he 6’3″ and 5 5/16 for the 6’6″ … so, only 2 /16 or 1/8 between the two, which again, can be adjusted with fore and aft movement by using Gearbox

So, I’ve decided to place them at 5 5/16.

Now, the issue of “Toe-In” … Mckee has his layout guide, which uses the “measure x off the nose” method … which I do not use. So, a bit of time on swaylocks has been thinking if the fronts finsa are going to be 1/4 toe in, then the rears can go in at 1/8″ toe in … this seemed to be common option.

So, that’s it done, right?

Nope. Next issue is fin cant …

Again, looking at the McKee layout guide, he uses 92.5 for the back and 96 for the front, measured off the horizontal.

I have been using between 96 and 98 for my sides on thrusters, and feel 7 is about ideal. So am going to stick with that … which, then means, the rear quads need to be less, so using the mckee layout and research on swayslocks, I’ve decided to go 4 for the rear quads.

Now, I should also mention the “other school” of thought with quad fin placement being more “rail centric” … and using say 1 1/18 off the rail for all fins. I’ve decided to use the mckee “width between rear fins” method, because I am a traditional thruster surfer, and my research seems to indicate the mckee layout suits that transition better. The front fins will be 1 1/18 off the rail though. So, after all that thought process, whether good or bad, the final details I’m going to use are:

Front Fins – 1 1/8 off rail, 11 3/8 from tail with 1/4 toe and 7.5 cant

Rear Fins – 5 3/4 between, 5 5/16 from tail with 1/8 toe and 4 cant

Centre – 3 3/8 from the tail (but, thinking about using a fin box for more options!)

January 1, 2015

FUP Update

After I posted yesterday (i.e. re: “the FUP”), I decided to seek input from as many people as possible. So, I posted on a couple of surfboard design and construction forums, namely sanded and swaylocks; you can see the ‘discussion’ about the FUP on those forums here and here. I also shared a link via my facebook and twitter accounts with a few comments being received overnight (thanks crouch, JJ & digger) 😉

With a cool night and noise already in our neighbourhood (happy new year everyone!), I decided to get a ‘feel’ for “the FUP”, and well, one thing lead to another and by the time 2015 came around I was covered in foam dust and had hit the wall. I did manage to run a tape measure, layout square and calipers over it, and found out she is actually:

Length – 6’5″

Width

@ centre – 18 3/4

1′ off nose – 11 3/4

1′ off tail – 14

Thickness – 2 5/8

Rocker

Nose – 4 3/4

1′ off nose – 1 9/16

2′ off nose – 6/16

2′ off tail – 1/4

1′ off tail – 3/4

Tail – 2 5/16

So, here’s a couple of video clips I shot this morning which might help to show the “flow” of the concave depth and current status of the blank:

Here are some progress shots too:

OUTLINE:

FOIL – deck up:

FOIL – bottom up:

And, a few others while she was laying in the stands:

RIDE REPORT – my predictions

So, now having handled the blank, and “scrubbed” it to an almost finished state, I have a few thoughts about how it may go …

1. The deep double has the rails at an acute angle, which I suspect will give “bite” but also instability; could ‘catch’ quite easily especially in bottom turns.

2. Down the line speed, at potentially the expense of handing with it tending to “track” … but, it could be a good hollow wave board due to the rail bite and straight through water flow.

3. An uncertainty in handling with the ‘tri hull’ created by the rails (as outside hulls) and the stringer … bit like a tri hull catamaran. While it “should” be stable, I think what is likely to happen is the water flowing at angles across the bottom will became turbulent, especially as the water crosses over the stringer section. When on full rail, it won’t impact, but as the board comes back to a more level point, it will “catch” and bog, which will create a point from rail to rail that is unstable or unpredictable.

4. It will not like fat, flat or mushy waves … will need some shape (i.e. curve) in the face of the wave to engage the rails and that acute angle from the deep double.

5. Will need fin options to fine tune it, so am thinking to put in a small single fin box (for maximum adjustment fore and aft) plus option of a larger back fin, with a mckee 5 fin system layout for the other 4 fins, so it can be ridden as both a quad and thruster. Might be cool to try with a big single and some side bites 🙂

OK, that’s my take. What do YOU think?

December 31, 2014

The FUP

She’s been known to visit from time to time (i.e. that special little lady; the fuck up fairy), but never like this … well, not around here …

So, here’s the story so far:

I decided to get two blanks cut to work on over the Christmas / New Year break. One, a remake of the Forty One Two – winter version (i.e. my current all rounder) and the other, an evolution of the Nineteen Ninety Seven (i.e. the minimal that started this journey) … so I sent the files off for cutting, and knowing the rush before Christmas had no expectations they would arrive quickly. So, about a week or 10 days later I went to collect the first one that made it into the cutting queue; the all rounder. Sweet.

Then, about a week later, I went to collect the minimal. Oops… there was a mix up, and somehow the all rounder was cut again. Ok, no worries … BUT …

There was a difference, a BIG difference … and that is where this part of the story gets interesting.

Note: Before we go any further, as you may know, I get my blanks cut and other supplies from Shapers. So, with this little, ah, glitch (see below), I just want to point out they have been on top of it, and have actually given me the second ‘glitch’ blank to play with, at no charge. It’s sort of become a talking point, and as you’ll read below, they, like you, have input into writing the rest of the story.

It appears there was a ‘glitch’ with the file sent to the machine. Now, remember, this was or should be exactly the same file (i.e. the same file was accidentally sent for cutting twice), so somewhere along the process, when it’s been cut the second time it has developed a “glitch”, and the end result, is what I’m calling “The FUP”

So, here she is in all her glory:

That is at the CENTRE of board … Yes, you read that correctly … THE CENTRE!

Here is a close up of the depth of that double concave:

Not sure if you can see it clearly, but that ruler is showing the depth at 1/2 of an inch!

And, remember that is at the centre of the board …

Here is another picture of it, this one taken from a wider angle:

So, as you can see, the whole mid section of the board has some seriously deep concave(s) … the single concave depth, as measured by using a straight edge from rail to rail and then measuring down to the stringer is 3/16. That runs from approx. 12 inches off the tail right through the centre of the board and up to approx 24 inches off the nose.

The Double Concave depth(s), as measured using a straight edge laying from rail to rail and then measuring down to the deepest point in the double, are:

@ 12 inches off the tail – 3/16 of an inch

@ 18 inches off the tail – 1/4 of an inch

@ 24 inches off the tail – 6 / 16 of an inch

@ centre – 1/2 of an inch

The concave(s) (i.e. single and double) at the tail, through the 12 inches to 18 inches off the tail (i.e. between the fins) are fairly, ah, “standard” as you can see from this picture below:

As mentioned above, the crew at Shapers have given the cut blank to me at no charge. So, I’ve decided to make it, and see how it goes … Yep, you heard right, it’s going to be made, and ridden, but I’m not sure of a few things and need YOUR help. Yes, you … so, my questions for you:

1. Do you think I should reduce some of that double concave through the centre of the board? If so …

a) … should I take it out by increasing the single concave by shaving down the stringer, (i.e. flatter rocker at stringer), or

b) … should I take down the rails (i.e. flatter rocker at the rail), or

c) … a combination of both, and if so, how much off each?

2. How do you think this board will go?

a) … as is without any adjustment to the double concave as per above, and

b) … with your suggested refinements from above.

3. What fin configuration should go in this board?

a) … standard thruster, or

b) … standard quad, and if so, mckee set out?

c) … a five fin combo?

d) … what about a single fin box for added variety?

4. Any other thoughts?

December 26, 2014

Thanks for visiting :)

Ok, am officially gobsmacked. Like really, really gobsmacked.

Since it was a tad hot today, and I did not want to overheat out in ‘the bay’ today (where is that southerly change?), I decided to fix up this site. In the process, I reconfigured the set up and removed a lot of the “bloat” in the back end. It seems to be running a lot smoother and quicker now, so let me know how you find it.

The surprise was looking at the visitor statistics.

As you may recall, I originally set this up as a free WordPress site. After some issues with losing content, I set up this site in July 2014. Since then, and up to yesterday (i.e. stats run approx. 24 hours behind actual time zone in Australia) there have been 2,140 unique visitors to this new site. Yes, that right, Two Thousand One Hundred and Forty!

As you can see from the graphic above, this extrapolates to over 79,000 page views. WOW!

I am gobsmacked!

Thank You for visiting. I’m stoked that so many people have found, and are finding my musings of interest.

I would love to hear from you all ; with the modifications today I have added some easy to use ‘social sharing’ buttons. You can now also use your Facebook login to add your comments.

November 22, 2014

Calipers

As you may have noticed on the back wall of “the bay” I have “home made” calipers.

I made these when I first set up “the bay” and started this journey … in the process of sorting out some pictures, I stumbled across the templates that I used. It dawned on me that I had never written anything in here about the calipers or how I made them, so here goes:

1. I used some plywood I had lying around … but of 10mm from memory.

2. I used the templates (as per below) to mark out the arms, etc. As you’ll notice, I decided not to use the extended end section.

3. Using a trusty old “ozito” jig saw I cut out the arms

4. I gave all the edges a sand

5. I used a bolt and nut, with a couple of washers I had laying around to join the arms together.

So, there ya go, a simple and inexpensive “homemade” set of calipers.

Here’s the templates:

September 19, 2014

Cut Laps

OK, so I mentioned some time ago, that I changed my technique when glassing and lapping the rails.

Having started with “free laps”, I found them messy and the results not so good 🙁

After some time away from glassing myself, I glassed the Forty One Two (winter version) and naturally went straight back to the cut lap technique. However, I made a few rookie mistakes and thought it best to log them so I can come back and remind myself before I glass the next board. I shouldn’t be too hard on myself, some of the laps actually came out quite good, as this first picture shows:

The outcome / result of that section of rail and lap is this:

Pretty bloody good if I do say so myself!

Now, the ugly and not so good … First, let’s remember why this is so UGLY. This is a reminder for me!

1. It does help to make sure the tape sticks to the blank (i.e. clear off all dust and don’t lift and restick the tape too many times)

2. Make the tape line as smooth, flowing and uniform as possible

3. Do a good job of covering the rest of the blank with paper … leave no gaps or holes

3. Make sure the cloth that you are wrapping goes past the edge of the tape …

Now, wingnut2443, you idiot … read that last bit again … make sure you cut the cloth so it goes past the edge of the tape!

Otherwise, this is what you end up with:

And, once you cleared away all the tape and paper, completed your “good” sections, this bad stuff looks really bad:

Which means you have to try and sand down that raised ugly stuff so the next layer of cloth goes down as smooth as possible. AND, you know what that usually means when you try and sand the lap edges … yep, you get the foam, make a bigger mess and end up with an ugly lap line which does not “blend” when fully sanded later …

So, get it right from the start! Otherwise, this is what you end up with … a good section, followed by an ugly section:

August 2, 2014

Glassing Stands

Having “fixed” the wobble with the stands (see here), and wanting to improve the overall set up… It was time to make some new glassing stands. Now, keep in mind space is an issue since all the construction is completed in our 3m x 3m garden shed as you can see here, and as you can see from the pictures, one side of the shed has the beer fridge, a small work bench (which also doubles as the resin mixing station 😉 ) and a storage cupboard … the other side has the lawn mower, some tool storage and all my surfboard construction gear (in the shelves and drawers). All up the actual useable area for surfboard construction is the middle section of the shed which is only 2m wide, by 3m long …

This same area is also the “storage” area for the shaping / glassing stands, wheelbarrow, bikes, and other kids toys, etc … so, having multiple sets of “stands” or even fixed stands is not possible.

So, the solution – a convertible stand “system” … one set up for shaping / spraying / sanding … another for glassing.

The initial version for glassing was a simple set up using some PVC pipe:

The issue with this was a difficulty in being able to set the stands so they were “level” and stable. (i.e. they would “rock” or “wobble”) … having fixed the wobble in the stands, the glassing option needed a solution, so with some creative thinking a new concept emerged:

As you can see, these new “glassing stands” are held firm and can be easily leveled … 🙂 … and made some from cheap pine timber, it was very inexpensive. I already had the clamps, which are still useable for other projects when and if needed … again, making this a cheap but effective solution.

They worked a treat, although, I need to wrap some more tape and packing around the supports so as to provide a more “soft” point which touches the board.

Oh, and yes, it’s also easy to store the ‘glassing stand’ attachments; they fit onto my surfboard storage shelves in the back left corner of the shed (with all the other surfboard stuff)

So, all in all, if you have limited space like me, there is no reason why you can not have a functional set up … and it does not have to cost a lot of money.

July 23, 2014

Shaping Stand Modifications

My stands developed a ‘wobble’ …

I initially thought it was the uneven floor in the garden shed. So, for sometime, I was working around it by “packing” under the edges of the buckets to make them “even” and to remove most of the wobble. Beer cartons worked a treat!

However, upon close inspection, the issue became obvious.

As you can see from the first picture, the issue at hand was the outward bow in the bottom of the buckets. Since I only used sand to fill the buckets (i.e. not concrete like other people have used), it was a simple fix …

I removed the sand, and then added a plywood “base” to the bucket … I had some plywood laying around, so it was a cheap fix.

Lessons, tips and tricks:

1. Using sand in the buckets to hold the stands upright proved useful

2. If using a bucket like I did make sure it has a solid base to avoid the “bow” … or add a solid base 😉

3. Have level and stable stands. It really makes a huge difference!

December 18, 2013

A record for a custom surfboard?

I hate waiting for a new board.

Don’t get me wrong, I totally understand the process and how time consuming it is … running a surfboard business would be hectic; especially at this time of year. Over the years, on average, for a new custom board I would have easily had a 6 to 8 week arduous wait.

That’s not what has happened with the Forty One Two – MkIV.

I started to make my own, using AKU software to design, then having them machine cut … I finish them and until the last couple was having a dig at glassing. I miss glassing and sanding. I love the smell of resin, and the feeling of sanding. Is it the rubbing that feels so good?

Sorry, side tracked there … where was I, oh, that’s right, I’ve had the last couple glassed.

So, here’s the timeline breakdown …

The AKU file was sent for cutting on Monday 25th November …

I got the cut blank back at the end of the next week, it was ready, but I picked it up on the 6th December …

I finished it over that weekend, and dropped it into the glassing service on Monday 9th December …

I got a text to say it was ready on Monday 16th December …

Yes, that’s correct, from file, to cut blank, to finished board in 3 weeks!

Yes, that’s a custom surfboard in 3 weeks.

That’s it in the pic above …

Now, it’s just the arduous wait while it cures … I hate waiting for boards to cure.

Merry Christmas to me. First surf on it will be New Years day …

Wingnut.

PS: Do you like the new FFW logo?

October 8, 2012

The ‘forty one’ – AKU file sent for cutting

A major milestone in the evolution of my backyard process today … I’ve sent my first AKU shaper designed board to the machine cutters.

I’m really exciting and nervous at the same time … being the first, I’m not sure how it will turn out, or whether there are any design glitches with my file.

Time will tell.